Manual packaging systems can create a bottleneck and contribute to high labor costs in your operations. Automated packaging machines are designed to remedy these issues while enhancing packaging consistency. Packaging automation handles case erecting, packing, taping, and labeling more efficiently than manual labor.
At Alpha Packaging, we’ve developed standard and customizable automated packaging solutions that cut down the time and cost of multi-stage packaging processes. Our robust packaging equipment includes 3M case sealing systems, Lantech packaging machinery, crush-resistant Emba by Ultima box folders, and more.
Read on to learn more about these examples of packaging automation systems and the benefits of choosing packaging equipment from Alpha Packaging.
What Are Packaging Automation Systems?
Packaging automation systems use robotic machinery to complete packaging tasks with minimal human intervention. Automated packaging machines can package individual products in boxes as well as large pallets of goods at a lower cost, with less material waste, and with no risk of human error.
The following automated case erectors, case sealers, stretch film machines, and box-making systems from Alpha Packaging are ideal for retail, food, and e-commerce industries.
Case Erectors
Automated case erectors can quickly fold and assemble flat cases into boxes. Our semi-automatic and fully automatic case erectors work fast to assemble up to 30 cases per minute without errors.
Case Sealers
Once each box is filled with the necessary goods, our case sealers seal them with the appropriate amount of tape. These machines pair well with case erectors to create a convenient, streamlined process. Our case sealers are easy to operate and require little maintenance.
Stretch Film Machines
Wrapping pallets of sealed cases prepares them for shipping and secure handling. Our stretch film machines quickly wind plastic films around regular and irregularly shaped loads to prevent slippage. We recommend using stretch film machines with pallet grip machines for a fully controlled process.
Automated Box-Making Equipment
Alpha Packaging partners with Emba by Ultima to provide automated box-making equipment. These machines can quickly produce corrugated cardboard boxes from flat cutouts, using a highly replicable process that preserves the geometry and strength of the box. Emba by Ultima machines also reduce material costs by not crushing the corrugated flute during box production.
The Advantages of Crush-Resistant Boxes
Crush-resistant boxes are vital to operations that rely on high stacking during transport or in warehouses. However, many machines on the market crush the corrugated flute during the box-making process, defeating the purpose of the corrugated box. Our Emba by Ultima machines create stronger, crush-resistant boxes without compromising the corrugated flute. As a result, our solution offers packaging lines and box users the following benefits:
- Less material waste due to ruined boxes and packaging material
- More sustainable practices and a better business reputation
- Fewer box collapses and ruined products inside those boxes
- More consistent and reliable delivery processes
Sustainability and Long-Term Impact of Automated Packaging Solutions
Automated machinery helps businesses with long-term sustainability goals. Our box-making and packaging automation systems reduce material waste and last longer. We test all of our boxes through Dynamic Stiffness Testing (DST) and Box Crush Testing (BCT) protocols to guarantee durability and strength. To learn more about the sustainability and cost-saving benefits of automated packaging solutions, including our crush-resistant box-making machines, download our eBook.
Why Alpha’s Packaging Automation Stands Out
Alpha Packaging partners with industry leaders to offer reliable equipment solutions, including innovative box-making machines like our Emba 245 QS Ultima. Our equipment is also cost-effective—your business can quickly recoup the cost of the initial investment by saving on manual labor and material waste. We can also customize automated packaging solutions for your specific needs, whether you are a major manufacturer or a small business.
Cost-Saving Automated Packaging Solutions for Businesses
Automated packaging equipment is a substantial investment, so Alpha Packaging offers a deferred payment plan for businesses to reap the benefits of automation as soon as possible. Rather than paying upfront for the equipment, our clients can pay incrementally by purchasing packaging materials like stretch film and boxes at a slight markup. This allows even small or growing businesses to benefit from the enhanced efficiency and productivity of automation with far less financial strain.
Ready to Automate Your Packaging With Alpha Packaging?
Upgrade your packaging processes today with automated packaging equipment from Alpha Packaging. Choose solutions like Emba by Ultima crush-resistant box-makers, Lantech case erectors, 3M case sealers, and more. Our team will work with you to create custom solutions powered by ArtiosCAD and provide deferred payment options so your organization can reap the benefits of automation without a large upfront payment. Request a quote today to get started.